Chemicals

Transformative Asset Maintenance for Chemical Manufacturers

Chemical production relies on repeatable processes with a high degree of consistency. Even minor changes to operating conditions, such as temperature, moisture, and pH content, can have a huge influence on the quality and stability of a product.  

This emphasises the need for assets that are well-maintained, safe, and running optimally. PEMAC ASSETS CMMS is the key to ensuring this consistency – from maintenance and scheduling to the digitalisation of processes and regulatory compliance.  

Raise the standard in your chemical facility with PEMAC ASSETS CMMS.  

Why a CMMS is Critical for the Chemicals Sector

Chemical facilities often handle hazardous substances. Some are precursors used to complete orders, while others are the finished product. Either way, businesses need to ensure that their equipment is running to specification to protect the safety of plant staff and the wider public.  

Manufacturers and distributors also need full sight of their assets to ensure production is kept online without unexpected interruptions (and with good reason). While estimates vary, it’s widely believed that downtime costs the chemical sector hundreds of millions of euros in lost productivity each year. 

Whether it’s minimising unplanned downtime or improving processes for turnaround events, PEMAC ASSETS CMMS has the features needed to run an efficient, safe, and profitable chemical site.   

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What PEMAC ASSETS Offers Chemical Manufacturers and Distributors

Strategic Maintenance

PEMAC ASSETS CMMS helps schedule maintenance tasks, track equipment history, and manage work orders efficiently.

Compliance and Safety

Maintain accurate records of inspections, maintenance activities and equipment certifications, ensuring compliance with regulatory requirements, such as Occupational Health and Safety and Environmental Protection.

Complete Inventory

Manage and track on-site stock levels, ensuring that critical parts and supplies are readily available when needed.

Evidence

Make strategic decisions about your site’s most expensive assets, such as reactors, distillation columns, and storage tanks.

Optimised Resources

Optimise maintenance schedules, plan workforce allocation, and reduce unnecessary downtime.

Feature-Rich CMMS for Chemical Production

Incorporate chemical SDS data and information to provide maintenance technicians with crucial information about hazardous materials, safety precautions, and emergency response procedures. 

Support for batch-wise tracking of maintenance activities and keep records specific to each batch to aid in traceability.

Robust safety management features, including permits-to-work (PTW) and lockout/tagout (LOTO) procedures to ensure that maintenance tasks are conducted safely and efficiently.

Facilitates compliance by helping chemical manufacturers track and document maintenance activities, inspections, and safety protocols. 

Integration with process control systems like SCADA (Supervisory Control and Data Acquisition) or DCS (Distributed Control Systems) providing valuable data for predictive maintenance. 

Streamlining Spare Parts Management in a Life Sciences Manufacturing Facility

Implementing CMMS with Warehouse Management Software.

A woman wearing a yellow jacket in an inventory management software demonstration.

Improving Maintenance Efficiency, Reducing Downtime & Increasing Productivity for Kingspan

Multi-Site CMMS Adoption at a Global Building Materials Manufacturer.

Optimising Calibration Procedures for LumiraDx

CMMS adoption at a Point-of-Care Diagnostic Medical Device Manufacturer.

Maximising Asset Reliability and Efficiency with CMMS & PLC Integration

Industry 4.0 & Digital Transformation with CMMS & PLC Integration for Predictive Maintenance.

Streamline Critical Maintenance Tasks with PEMAC ASSETS 

Much like other manufacturers, chemical facilities need to know their assets will run correctly without risk of downtime. This is central to turning a profit but also remaining compliant with strict industry regulations.  

PEMAC ASSETS CMMS offers powerful insights for today’s chemical manufacturers, allowing businesses to spend more time on core activities without fear of equipment error or poor product quality.